LAND-VEHICLE DESIGN TOOL
LAND-VEHICLE DESIGN TOOL

Planned designs, Prior work

A "flow-through" sub-compact car (planned)

The design flows air through the car,

via air-inlets incorporated into the roof, forward floor areas and an air-outlet in the trunk flap.

A mild air-conditioning system is added at the air-inlets.

Glass panels will be used in the roof for both front and rear sections.

A center mounted steering-system is planned with the driver sitting in the center of the front cabin.


The target is efficient aerodynamics and ergonomics.



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A gearless lightweight motrocycle (planned)

This design is based on a 100cc moped (gearless lightweight motrocyle) design (shown above) that weighs about 90kg. The engine is petrol-based and provides a mileage of 60 km/L. 

The planned design will only use the drive-train of this existing design and target a similar weight.


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Prior work

Bicycle balancer & 4WD Rickshaw design

2019-2022

We experimented with a bicycle balancer design (similar to training wheels) that used very lightweight handmade tires.

We  started designing a 4 wheel rickshaw with 2 chain cranks and 2 corresponding chains, one for the rear-wheels and one for the front.

Bicycle: Carrier and seat

2018-2019

We created a carrier design below the head-tube and a seat design based on a leafspring and coil-spring combination for a common roadster bicycle.

SUV: Roof redesign

2018-2022

We cutout the roof from an SUV style car (Toyota Qualis) and added a hollow galvanised iron tube based framing system to strengthen the frame with cross-bracing at the roof level (similar to a rollbar). We also built a sloped receptacle framing system on top of the strengthening frame for adding roof panels for both weather protection and to channel wind through the car.

Sub-compact car design illustration

2018

We created an illustration (using Inkscape) of a sub-compact car body design.

Hatchback: rear-cabin interior

2015-2017

We experimented with rear-cabin interior reorganisation on a sub-compact (Honda Brio) and a compact (VW Golf) hatchback.


Motorcycle: muffler redesign

2012-2016

We started making land-vehicle design modifications with a revised free-flowing muffler redesign for a common motorcycle (TVS XL100). 


We removed all the diffusers in the existing design and added a tuned port at the outlet. 


This was done by creating a pressure guide on the inside of the main muffler cavity and adding a fixed length narrow outlet pipe at the exit-point of the main muffler cavity. 


All sheet-metal cutting and welding work with an oxy-acetylene torch welding machine.

Process related work

The Unit-Constrution-Hub

A space, an installation and a process repository 

for the production of a single land-vehicle unit.

It is a hub format production facility, as opposed to an assembly line.

It can be operated from a large sized repair garage.

It consists of the tooling necessary for the production of 

a single land-vehicle unit. 


A single unit can be produced in an estimated 2 days.

16hrs vs 15 minutes or 64:1 slower than an assembly line.


It can also be used for maintenance and repair of a produced unit.


It is a (significantly) lower-cost alternative 

to assembly-line production.


We have started prototyping a Unit-Construction-Hub

 for the production of a bicycle-stabiliser.

Land-vehicle Design: State-of-the-art

Automotive

Large established manufactuers have a basic structural design that has been developed and refined over several decades.

Minor changes are made to this structure, which is primarily the chassis (e.g. BMW CLAR, VW MQB. Merecdes MFA).

Since production happens at very large scale in assembly-line factories, a single design is made for each usage class, and the design is done in-house, over several years, linked to a production process.

Motorcycles

The design state-of-the-art is similar to automotive (e.g. Cradle, Diamond, Backbone frame types). The number of chassis designs is a lot larger and design revisions happen 

twice as frequently as automotive.

Usage classes are based on engine size and weight.

There is more outsourcing of the design process, and smaller designers can exist, since a new design is a lot cheaper to protoype.

Bicycles

A bicycle is designed as a bicycle-frame only, by a an established brand (e.g. Diamond, Step-through, Cantilever frame types).

All other components that go into a finished bicycle are designed by specialised component manufacturers, such as

wheels and tires, 

gear-shifting mechanisms, 

brakes,

drivetrain components such as chain-cranks, chains and freewheels,

and shock-absorption systems.

Usage classes are based on terrain, targeted speed, loading level etc.


Of late, DC-motor based drivetrain assist sys

Motorised 3-Wheelers

Motorised 3-wheelers are commonly produced industrially for cheap and traffic-efficient transportation (cargo and to a lesser extent passenger taxis).

This is a recent class of land-vehicles and only a few designs exist.

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Tricycles

Tricycles, are very cheap to protoype. A handful of companies design and produce several such designs at very small scale.

In recent years, DC-motor powered cargo-trailers have also been designed

as bicycle add-ons, and have operational characteristics similar

to tricycles.

Pushcarts

Low-cost commercial pushcarts are typically 4-wheeled with no steering control.

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